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Air Lift
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2003 - 2008 Ford E-450 Super Duty
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LoadLifter 5000 ULTIMATE with internal jounce bumper to absorb shock for best ride comfort
Adjustable air spring kit for leaf springs
Rear
Safely run w/zero air pressure
LoadLifter 5000 ULTIMATE adjustable air spring kits feature all of the benefits of our heaviest rated air spring with the addition of an internal jounce bumper inside the spring for the ultimate in ride comfort. An Air Lift exclusive product. Fits vehicles with in-bed hitches. Tow and haul the heaviest loads with safety and comfort with LoadLifter 5000 ULTIMATE. Works with vehicle's leaf springs to provide up to 5,000 lbs. of front load leveling capacity and keeps the vehicle riding stable, level and comfortable whether loaded or unloaded. Fully adjustable from 5 to 100 PSI. The closed-cell urethane foam jounce bumper inside the Ultimate air springs provide a cushion of air that absorbs shock, eliminates harsh jarring on rough roads and protects vehicles carrying heavy loads. Never bottom out again with the ULTIMATE. LoadLifter 5000 ULTIMATE air springs are maintenance free! Safely run with zero air pressure because of the internal jounce bumper. Replaces factory jounce bumper that is sometimes removed when adding air springs. Includes industry-exclusive 60 Day No Questions Money Back Guarantee! Includes the most comprehensive Lifetime Warranty in the industry---covers all kit contents including brackets, fittings and air line. Air springs are built like a tire and are reinforced by durable, 2-ply fabric for maximum strength. Exclusive upper and lower roll plates included. Protect the springs from sharp edges, such as brackets or the frame. The kit includes 2 air springs, brackets, air lines, Schrader valve and all of the hardware needed for installation. Includes fully illustrated instruction manual. Add an Air Lift on-board air compressor system to inflate and deflate air springs with the touch of a button from inside or outside of the vehicle. Air Lift is a 3rd generation family owned company that has been manufacturing the highest quality suspension products in Lansing, MI.

Air Lift Company has developed dependable air spring suspension products since our inception in 1949. Our original product, a rubber air spring inserted into a car’s factory coil spring, was created and patented in 1950. We’ve come a long way since 1949 and are proud to be a dedicated suspension specialist company.
Today, Air Lift load support products are sold worldwide and are engineered to fit over 540 vehicles. Our extensive product line offers air helper springs for trucks, RVs, SUVs, CUVs, and vans, as well as the most technologically advanced on-board air compressor systems for on-the-go air spring control.
Air Lift leads the industry in no-drill applications – kits that bolt onto your vehicle’s frame, speeding the installation process. Our teams work constantly to bring innovative products to you and upgrade existing products with the latest technology.
All of our efforts are spent ensuring your safety and comfort by designing, engineering, and manufacturing the highest quality suspension products. We are a family-owned business based in Lansing, Michigan, and make your family and cargo’s safety our top priority.
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1 compatible vehicles
| Year | Make & Model | Notes |
|---|---|---|
| 2003 - 2008 | Ford E-450 Super Duty | — |
Yes, the Air Lift LoadLifter 5000 ULTIMATE with internal jounce bumper 88131 (Part #BBCG88131) is designed to fit the 2003-2008 Ford E-450 Super Duty.
The Air Lift LoadLifter 5000 ULTIMATE with internal jounce bumper 88131 (Part #BBCG88131) fits the following vehicles: 2003-2008 Ford E-450 Super Duty. Always verify your specific year, make, and model before ordering.
The Air Lift LoadLifter 5000 ULTIMATE with internal jounce bumper 88131 (Part #BBCG88131) fits 2003-2008 Ford E-450 Super Duty models. The 2008 model year is the last year covered by this part number. For newer models, check for an updated version.
The Air Lift LoadLifter 5000 ULTIMATE with internal jounce bumper 88131 (Part #BBCG88131) Refer to the included instructions for installation details. Basic hand tools are typically all you need.
The LoadLifter 5000 Ultimate is an adjustable air helper spring system that provides up to 5,000 pounds (2,268 kg) of load-leveling support for the rear axle. It uses reinforced, commercial-grade convolute bellows with an internal jounce bumper and allows air pressure adjustment from 5 to 100 PSI (0.34 to 7 BAR) to level the vehicle under load.
The manual does not specify which vehicle makes, models, years, cab styles, bed lengths or drivetrain configurations this kit fits. Contact Air Lift customer service at (800) 248-0892 or (517) 322-2144 to confirm fitment for your specific vehicle.
The kit includes: two air springs with roll plates, upper and lower brackets, 3/8"-24 x 3 3/4" studs, 3/8"-24 x 7/8" hex-head cap screws, 3/8" lock washers, flat washers, 5/16"-18 x 1" hex-head cap screws, 5/16" lock nuts, 3/8"-16 x 3 1/2" carriage bolts, 3/8"-16 nylon lock nuts, air lines, Schrader valves with hardware, thermal heat shield, and air line thermal sleeves.
Normal ride height is the distance between the bottom of the bumper and a flat road surface with the vehicle in an "as delivered condition" without load (no toolbox, camper, etc.). Measure the distance from the fender well to the center point of the hub before installation. All LoadLifter 5000 Ultimate kits are designed to be installed and operate at normal ride height.
Jack up the rear of the vehicle or raise it on a hoist. Place safety jack stands under the axle and adjust so that the axle-to-frame distance is the same as design or normal ride height. The vehicle must be properly supported throughout the installation process.
Position the air spring with the air port facing up. Insert the air fitting into the air port and tighten finger-tight plus 2 turns using a 9/16" open-end wrench. Tighten only on the metal hex nut, being careful not to over-tighten. The fitting is precoated with thread sealant.
The short threaded end of the stud must go down into the air spring. The stud is inserted into the outboard tapped hole of the upper bracket and turned in carefully until it bottoms out.
Set the roll plate on the bottom of the air spring. Attach the lower bracket to the bottom of the air spring on both units using the holes shown in the installation diagram. The extended tabs must face rearward. Use 3/8" lock washers and 3/8"-24 x 7/8" hex-head cap screws, torqued to 15–20 lb.-ft. (20–27 Nm). Ensure the lower and upper brackets are parallel to each other.
Yes. Remove both rear rubber axle jounce bumpers and discard them. It is not necessary to remove the metal jounce bumper bracket.
Set the air spring assembly on the axle inboard of the leaf spring. Squeeze the air spring down and align the stud with the original jounce bumper mounting hole. Insert the stud through the hole and fasten with a flat washer and 3/8"-24 lock nut. Fasten the side of the bracket to the frame rail using a 5/16"-18 x 1" hex-head cap screw, flat washers and 5/16" lock nut. Torque all three fasteners to 15 lb.-ft. (20 Nm).
On some models, a plastic stud for a wiring harness hanger may protrude through the jounce bumper mounting hole. Push the plastic stud back through the frame and use the existing hole to mount the upper bracket to the side of the frame rail.
Position the lower bracket so it sits square on the axle. Install all four 3/8"-16 x 3 1/2" carriage bolts through the outer holes of the lower bracket. Slide the axle straps up onto the carriage bolts with the extended end facing the rear for brake line clearance. Hold the assembly loosely in place using flat washers and lock nuts. Adjust the bracket so the air spring is square, then tighten all four lock nuts securely. Be careful not to bend the straps into contact with the brake line.
Yes. Installation of this kit requires an exhaust heat shield. The shield is attached to the exhaust pipe with flanges bent for component clearance. Bend the tabs to provide 1/2" dead air space between the exhaust pipes and heat shield and maximum clearance with the air spring.
A slight adjustment may be required. Loosen the exhaust clamp between the muffler and catalytic converter. Push the muffler and tailpipe toward the rear of the vehicle, retaining a minimum of 3/4" between the tailpipe and frame crossmember, then retighten the clamp.
Cut the air line in half using a razor blade or hose cutter, making clean, square cuts. Do not use scissors or wire cutters. Use zip ties to secure the air line to fixed points along the chassis without pinching or kinking it. Leave at least 2" (51 mm) of slack in the air line to allow for vehicle movement. The minimum bend radius for the air line is 1" (25 mm).
Choose locations for the Schrader valves from these options: inside the fuel tank filler door, inside rear wheel wells, or in the license plate or rear bumper area. Drill a 5/16" (8 mm) hole if necessary. Install the Schrader valve in the chosen location.
Slide the air line thermal sleeve over the air line and position it where the air line is closest to the exhaust system.
Torque the 3/8"-24 x 7/8" hex-head cap screws that attach the lower bracket to the air spring to 15–20 lb.-ft. (20–27 Nm).
Torque all three fasteners that attach the upper bracket to the frame and jounce bumper hole to 15 lb.-ft. (20 Nm). These include the 3/8"-24 lock nut on the stud and the 5/16"-18 x 1" hex-head cap screw with 5/16" lock nut.
The maximum inflation pressure is 100 PSI (7 BAR). Do not exceed this pressure. The actual air pressure needed depends on load and gross vehicle weight rating.
The minimum recommended pressure is 5 PSI (0.34 BAR).
Do not inflate the air spring when it is unrestricted or not installed. The air spring must be contained by suspension or other adequate structure. Do not inflate beyond 100 PSI. Improper use or over-inflation may cause the assembly to burst, causing property damage or severe personal injury.
Keep at least 6" (152 mm) of clearance between all air lines and the exhaust system. Avoid sharp bends and edges. If a heat shield was included in the kit, install it. If there is no heat shield but one is required, call Air Lift customer service at (800) 248-0892.
Maintain at least 6" (152 mm) clearance from heat sources for air springs and air lines.
Inflate the air springs to 40–60 PSI (2.8–4.1 BAR) and ensure there is at least 1/2" (13 mm) clearance from anything that might rub against each sleeve. Check the tire, brakes, frame, shock absorbers and brake cables.
Yes. For safety and to prevent possible damage to the vehicle, do not exceed the maximum gross vehicle weight rating (GVWR) or payload rating as indicated by the vehicle manufacturer. Although the air springs are rated at a maximum inflation pressure of 100 PSI (7 BAR), the air pressure actually needed is dependent on load and GVWR.
Perform the following tests in order: (1) Clearance test—inflate to 40–60 PSI and verify at least 1/2" clearance from tires, brakes, frame, shock absorbers and brake cables. (2) Leak test—inflate to 40–60 PSI and check all connections for leaks; all leaks must be eliminated before road testing. (3) Heat test—verify at least 6" clearance from heat sources. (4) Fastener test—recheck all bolts for proper torque. (5) Road test—drive 10 miles and recheck for clearance, loose fasteners and air leaks.
Check air pressure weekly.
If the system develops an air leak, use a soapy water solution to check all air line connections and the inflation valve core before deflating and removing the air spring.
Always maintain normal ride height and never inflate beyond 100 PSI (7 BAR). Check air pressure weekly. If an air leak develops, use a soapy water solution to check all air line connections and the inflation valve core before deflating and removing the air spring.
The manual does not specify vehicle applications. Contact Air Lift customer service at (800) 248-0892 to confirm fitment for your make, model, year and configuration.
You will need a 9/16" open-end wrench, a hose cutter or razor blade, zip ties, and standard wrenches for the various fasteners. The manual does not specify a complete tool list.
The manual does not mention disconnecting the battery.
You may need to drill a 5/16" (8 mm) hole for the Schrader valve, depending on the location chosen (fuel tank filler door, wheel well, or bumper area). The manual states "if necessary" but does not clarify which locations require drilling.
Do not exceed 100 PSI (7 BAR). The actual pressure needed depends on your load and vehicle's GVWR.
Keep at least 6" (152 mm) of clearance between all air lines and the exhaust system. An exhaust heat shield is required and must be installed.
Before road testing, verify clearance (at least 1/2" from moving parts), check for air leaks at 40–60 PSI, confirm 6" clearance from heat sources, recheck all fastener torque, and drive 10 miles while rechecking clearance, fasteners and leaks.
Check air pressure weekly.
Use a soapy water solution to check all air line connections and the inflation valve core. The soapy water will bubble at the location of any leak.
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